Changzhou Dazhuo Testing Equipment Co., Ltd
Company Vision Make hydraulic testing easier and more efficient! Company Mission Contribute to China's hydraulic catch-up and surpass the world level Core Values Integrity, pragmatism, responsibility,
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Hydraulic Valve Performance Test Bench Supplier | Customizable Solutions for Manufacturing
Description
Engineered for precision-driven hydraulic component validation, the YT-BF/160KW-WZ test bench delivers unmatched performance for R&D labs, OEM manufacturing, and remanufacturing facilities. Its modular architecture supports rigorous testing of open/closed hydraulic pumps (including motor-driven configurations) and high-pressure valves, ensuring compliance with ISO 9001 and CE safety directives .
Key innovations include:
- Dynamic proportional valve-driven load simulation (≤43MPa) with integrated cooling, enabling continuous stress testing without thermal degradation .
- Closed-loop contamination control: Non-welded pipelines and anti-rust-treated 1000L hydraulic reservoir minimize particulate ingress, extending component lifespan .
- Real-time diagnostic HMI: Embedded hydraulic schematics and multi-parameter dashboards simplify fault tracing, while automated report generation streamlines ISO audit compliance .
Technical Highlights
| Power system | 160KW servo motor (1500rpm base speed, ≥4500rpm peak) with torque-adaptive control |
| Load Capacity | Dual-bridge pump loading + shared valve circuit |
| Pressure Range | 0-43MPa (programmable via PID algorithms) |
| Data Acquisition | High-fidelity flow/pressure sensors (±0.5% FS accuracy) |
| Safety | IP54-rated enclosure with emergency stop cascades |
Competitive Differentiation
1. Mission-Critical Design
- Zero-downtime architecture: Self-monitoring predictive maintenance protocols detect bearing wear/fluid degradation 72+ hours pre-failure .
- Multi-industry adaptability: Configurable for agricultural hydraulics, offshore valve testing, and EV thermal management systems .
2. Smart Testing Ecosystem
- AI-powered anomaly detection: Machine learning algorithms compare test curves against 10,000+ OEM benchmarks to identify submicron leaks .
- Remote OPC-UA integration: Sync real-time data with MES/ERP platforms like SAP for batch traceability .
3. Lifecycle Cost Optimization
- 30% faster commissioning vs. welded systems due to quick-connect fluid lines .
- 5-year mean time between overhaul (MTBO) certified by TÜV Rheinland .
This third iteration emphasizes predictive analytics and cross-industry compliance, positioning the YT-BF/160KW-WZ as the backbone for next-gen hydraulic validation workflows.